Evershed and Vignoles and Record Bonding Testers

 Serial Numbers 1980970 and 5103

Bonding Tester Made by Evershed and Vignoles for the Royal Air force (part number 5G/6625-99-109-7544) Patent 198192 year 1923.  Ministry of Defence paperwork inside says it was serviceable and tested in 1991. The instrument is housed in a wooden box with sockets for two probes (part number 5G/5207) and a compartment for a rechargeable alkaline cell. The meter movement has two deflection coils and is similar to that found in insulation testers made by this firm see: megger though in this case a large current provided by a rechargeable alkaline cell is passed through the circuit to be tested and one deflection coil and the voltage developed across the circuit is applied to the other. The instrument can measure from zero to 0.1 ohm.


View of interior from below showing probe sockets and battery compartment

View of interior of an earlier model [serial number 1129366]

This instrument covers a wider range of resistance than mine which was intended to be powered by a single NiFe cell. This one part 5G/433 indicates that it is also an ex Air Ministry instrument but an earlier device than mine which has a NATO part number. I believe the metal plates in the right hand compartment are intended to make contact with four single 1.5 volt cells, connected in parallel.

I have found serial numbers for two more similar instruments: 452049 and 867203 [5G/2126] these both have Bakelite sockets. Incidentally The 5G prefix of the RAF stores reference designates these instruments as being Special Ground Equipment.

Note that there are what appear to be low value resistors (about 0.01 ohms) in series with each core of the probe leads. What are they for? I have taken the probe apart to show what is inside. I need another bonding tester to determine the resistance of the tiny ones you see here! I imagine that they are designed to compensate for the change in resistance of the cores of the copper cable with temperature. A considerable current can flow between the two probes which could warm the cables and the coils of the meter movement. Those in the box attached to the rear of the sockets perhaps serve the same function for the meter movements and internal wiring. The lead I made was from a piece of 2 core mains cable soldered to a piece of brass rod filed to a point. Two pins from my scrap box attached to the other end were used to connect to the other socket.

The two core cable is terminated with low resistance wire wound resistors which are soldered to the substantial probe all housed black Bakelite handle. Unfortunately I have only one probe and have made myself another but without the resistors (see picture above). Nevertheless I have tried the instrument with an alkaline cell and my homemade probe and have determined that it works and appears to be accurate. I see now that perhaps I should have made a probe with two sharpened points as illustrated in this Air Ministry document


I have been contacted over the years by owners of this and similar instruments with comments queries and suggestions, some of which may prove useful to others.

Colin Ferrier who was an aircraft electrical fitter in the RAF has told me that the bonding tester was used quite frequently to check earth bonding of aircraft, particularly following fitment of new metal parts to aircraft (ailerons, radio trays etc).

Dave Simpson provided details of his non functioning battery as follows:

Evershed & Vignoles Ltd, Megger Instrument Division,Dover  Kent  England
 
Cell voltage  nominal  1.2v
Discharge 1.1v, 1.5a load
Fully Charged  1.35 – 1.45v
Nominal capacity  15 amp hrs
Physical size    4’’ x 3’’ x 1’’

Phil Harris G4SPZ has advised that the Bonding Tester made by Record Electrical Co. Ltd has an identical-looking meter movement and covers the same range 0.0 to 0.1 ohms. He had to repair one of the ligaments in the movement, a tricky process but successful in the end, and after a further degree of 'reverse-engineering' the instrument is now fully working, and very accurate. Record became part of the Thorn Group in 1972 and then part of Evershed and Vignoles. Initially the two firms worked together and this instrument had been repaired  by E&V. You will note that this bonding tester has an Air Ministry reference on the scale plate (A.P.19744) Descriptions of the various forms of the testers made for the Air Ministry are described in this PDF document.

record bonder

His comments about it are as follows:

For what it's worth, the resistance of the deflection coil is 1.0 ohm and the control coil measures 60 ohms. The control coil is shunted by a wirewound resistor of 0.56 ohms, with a further 0.04 ohms in series with the battery, giving a total of 0.6 ohms. The amount of current injected into the resistance under test is therefore calculated as a maximum of 2 amps with the probes shorted. It's not possible to measure this with an ammeter, as the series resistance of the ammeter is too high.

My instrument came without probes of any kind, so your picture of the probe plus the circuit diagram were immensely helpful. By a process of trial and error, I have found that the resistance in the probe feeding the deflection coil needs to be 1.9 ohms for the meter to read correctly. The other resistance (in the current path) shown on your picture must be of such low resistance that it makes very little difference. I didn't use one in my home-made probe and it doesn't seem to have upset the accuracy. The sockets are standard 5 amp BS546 plugs, with only the L & N pins used; presumably the earth pin is there to ensure the correct polarity. I have read somewhere else that the probes originally supplied with this and similar instruments had heavy-duty spikes which rotated as they were pushed onto the test points, and only then made the connection to the battery. Without this feature, it's possible to inadvertently connect the current and voltage wires together which results in the movement violently smacking across the scale to FSD. Despite having done this a few times, it seems to have survived. My home-made positive probe now includes a crocodile clip for the voltage, and a brass wire prod for the current. Clipping the voltage (deflection) clip in place and then applying the test current prevents the movement receiving such a shock. I am using a pair of sub-C 1.2 volt NiMH cells in parallel as the current source.

Phil has described the work he has done on this instrument on the vintage-radio.net website more fully here


History of the E&V and Record Relationship
In the 1950s Evershed & Vignoles made several acquisitions. The most significant was the Record Electrical Co Ltd, which had been founded by
John Westmorland Record in 1911, and was best known for its Cirscale instruments. J.W. Record was the first person to solve the practical difficulties of producing an instrument with a scale length double the diameter of the dial. In many respects, however, Record's company was in direct competition with Evershed & Vignoles, for it supplied vast numbers of ammeters and voltmeters to the Royal Navy during the First World War, and had introduced insulation testing sets in the twenties. It prospered during the thirties and the Second World war, and in 1953 added a revolutionary graphic recorder.

The link with Evershed & Vignoles came in 1955. It was all very gentlemanly. This was before managements had been gripped with a passion for rationalisation, and the two firms simply had an interchange of directors and continued to operate as separate entities. This perhaps made sense, for Record Electrical Co was based in Altrincham, Cheshire. Soon, however, it was to be the turn of Evershed Q Vignoles itself. At the company‘s annual general meeting in November 1961, a new chairman was elected to succeed the late Charles Vignoles. It was BQD. Misselbrook, who had already been making frequent visits to the Acton Lane Works. Mr Misselbrook was a director of the British-American Tobacco Co Ltd.

(from an 1983 unpublished history of Evershed and Vignoles by Roger Woolnough)